Hammer mill screens
Tailor-made solutions for efficient milling
Hammer mill screens are critical components in the milling process, determining the final particle size and influencing overall production efficiency. They are widely used across a broad range of industries, from feed production to industrial milling and recycling.
Being the component most exposed to wear, the hammer mill screen can seem costly to maintain. Yet, when factoring in energy and material costs, as well as production waste, the cost per ton is relatively low.
We listen, we understand, we support
Our perforated screen solutions are based on decades of close collaboration with forward-thinking professionals within the milling industry. With our precision-engineered hammer mill screens, designed to meet your needs, you can boost your efficiency and reduce downtime.
Key features of our custom hammer mill screens:
- Precision perforation: Hole sizes equal to or smaller than the material thickness, ensuring durability and optimal performance in demanding milling environments.
- High open areas: Optimised for maximum throughput and efficient material flow.
- Optimal hole layout: Carefully designed perforation patterns ensure consistent particle size and milling quality.
- Tight tolerances: Manufactured with precision for dependable, repeatable results.
- Premium materials: Sourced from trusted steel mills for strength, consistency, and long service life.
- Ready-to-install solutions: Delivered as “plug and play” components, minimising downtime and streamlining the installation process.
Hammer mill screens for high-performance milling
Milling screens
Known for strength and versatility, hammer mill screens with round hole perforation deliver high-throughput performance and consistent milling results across a wide range of materials and industries.
Rasp milling screens
Hammer mill screens with rasp perforation provide efficient fine grinding and extended wear life, ideal for processing feed, grain, biomass, and similar materials.
Hammer mill screens for your industry
Feed milling
Premium perforated solutions for high-performance milling, offering longer screen lifespans, higher throughput per hour, and fewer maintenance stops.
Industrial components
Perforated metal solutions that enhance precision and efficiency in recycling, wood, plastics, and other industrial milling processes.
Pet food
From raw ingredients to final product, custom screens ensure consistent, high-quality milling that meets the demands of pet food production.
Aquaculture
Precise screen shape and fit are vital factors to maximise milling efficiency, reduce energy consumption, and avoid quality or production issues.
Livestock and poultry
Custom hammer mill screens help feed producers optimise milling performance, reduce waste, and meet the rising demand.
Custom made hammer mill screens
Efficient, reliable, and built to perform
At RMIG Solutions, we recognise the critical role that precision-engineered hammer mill screens play in optimising milling operations. Leveraging over a century of expertise in perforated metal manufacturing, we specialise in delivering tailor-made screens that align seamlessly with your specific requirements.
Our commitment to customisation means we work closely with you to understand your unique milling challenges. By combining advanced perforation techniques with high-grade materials, we provide hammer mill screens that not only meet but exceed your operational expectations. Partner with RMIG Solutions to enhance the efficiency, reliability, and performance of your milling processes.
How screen parameters influence the milling process
| Capacity (kg/h) | Downtime | Milling quality* | Particle size | Cost/kg** | |
| Screen dimensions and shape | √ | √ | √ | √ | |
| Hole size | √ | √ | √ | √ | |
| Hole shape | √ | √ | √ | √ | |
| Pattern direction | √ | √ | √ | ||
| Screen side (hole entry / exit) | √ | √ | √ | √ | |
| Open area (%) | √ | √ | √ | ||
| Screen thickness | √ | √ | √ | √ | √ |
| Screen conditions (wear level) | √ | √ | √ | √ | |
| Steel quality (durability) | √ | √ | √ |
*Particle size distribution
**Cost per kg = Milling processing cost/kg
We're here to help!
At RMIG Solutions, we work closely with machine manufacturers and millers to develop hammer mill screens that optimise production and increase throughput and efficiency.
